i made my own batman from scratch like 10 years ago, everything custom besides the cowl. Made the cape out of a 8-piece pattern and used the thinnest neoprene rubber i could find--think intertube--, then had it sewn together at an upolsterer, and i pl glued it to a set of lacrosse or hockey shoulder pads.
looked really great but was the most uncomfortable costume ever. =)
Anyway great work! like your colonial pilot outfit as well
